Module Catalogue 2024/25

NUS8107 : Mechanical Integrity in Process Safety

NUS8107 : Mechanical Integrity in Process Safety

  • Offered for Year: 2024/25
  • Module Leader(s): Dr Michael Lau
  • Lecturer: Dr Eugene Wong
  • Owning School: NUIS
  • Teaching Location: Singapore
  • Capacity limit: 50 student places

Your programme is made up of credits, the total differs on programme to programme.

Semester 1 Credit Value: 10
ECTS Credits: 5.0
European Credit Transfer System

Modules you must have done previously to study this module

Pre Requisite Comment



Modules you need to take at the same time

Co Requisite Comment



Course can be offered as CPD.

This module aims to provide fundamental principles and concepts on evaluation of mechanical equipment and how they behave under various operating conditions of temperature, pressure, mechanical stress, vibration, radiation, in the presence of chemicals, acidic and alkaline conditions. Methods for testing of equipments both in-situ and offline of processes are covered as well as engineering designs and calculations using various types of materials. Inspection and collection of data for preventive maintenance will be covered.

Outline Of Syllabus

1.       Material failure, corrosion, erosion and material aging including failure curves
2.       Testing methods of materials and online non-destructive testing
3.       Mechanical design, selection of materials, design method and mechanical calculation
4.       Mechanical inspection, mechanical measurement, data acquisition, repair and maintenance
5.       Smart machine diagnostics
6.       Data collection and preventive maintenance

Learning Outcomes

Intended Knowledge Outcomes

At the end of the module, students should be able to:
•       Identify the materials they use for design and construction, the properties of different types of materials and how their properties can be affected by different operating conditions and ageing.
•       Describe how advanced materials can be used for value-added engineering as well as better properties.
•       Discuss the different analytical methods available for testing materials in service.
•       Analyse data collection using basic statistics
•       Apply knowledge of diagnostics and analytics to maintain mechanical integrity

Intended Skill Outcomes

At the end of the module, students should be able to:
•       Select appropriate materials for different applications.
•       Select and suggest methods to test for the mechanical integrity of equipment and process line in service.
•       Perform basic mechanical measurement and data acquisition

Teaching Methods

Teaching Activities
Category Activity Number Length Student Hours Comment
Guided Independent StudyAssessment preparation and completion125:0025:00Directed reading which includes IEEE papers and web refs
Guided Independent StudyAssessment preparation and completion115:0015:00Preparation for quizzes
Scheduled Learning And Teaching ActivitiesLecture122:0024:00Lectures
Guided Independent StudyAssessment preparation and completion101:0010:00Revision for exam
Scheduled Learning And Teaching ActivitiesLecture61:006:00Drop-In/Surgery Tutorials
Guided Independent StudyAssessment preparation and completion12:002:00Examination
Guided Independent StudyIndependent study118:0018:00Personal study throughout teaching period to follow up taught classes
Jointly Taught With
Code Title
NUS8208Mechanical Integrity
Teaching Rationale And Relationship

The teaching is mainly via lectures and tutorial with small group discussions during class. This is complemented with self-study and preparation of tutorial solutions, class test and final examination in order to provide feedback on student learning. Teaching materials are made available to the students online in order for self-study and preparation in their own pace. Tutorial classes enable students to ask questions and clarify any doubts.

Reading Lists

Assessment Methods

The format of resits will be determined by the Board of Examiners

Description Length Semester When Set Percentage Comment
Written Examination901A60N/A
Exam Pairings
Module Code Module Title Semester Comment
Mechanical Integrity1N/A
Other Assessment
Description Semester When Set Percentage Comment
Written exercise1M20Quiz 1
Written exercise1M20Quiz 2
Assessment Rationale And Relationship

The written exam enables students to demonstrate understanding and apply knowledge and skills learnt to solving engineering problems. The quizzes involves problem solving and theoretical questions to assess the students’ progress.


Past Exam Papers

General Notes


Welcome to Newcastle University Module Catalogue

This is where you will be able to find all key information about modules on your programme of study. It will help you make an informed decision on the options available to you within your programme.

You may have some queries about the modules available to you. Your school office will be able to signpost you to someone who will support you with any queries.


The information contained within the Module Catalogue relates to the 2024 academic year.

In accordance with University Terms and Conditions, the University makes all reasonable efforts to deliver the modules as described.

Modules may be amended on an annual basis to take account of changing staff expertise, developments in the discipline, the requirements of external bodies and partners, and student feedback. Module information for the 2025/26 entry will be published here in early-April 2025. Queries about information in the Module Catalogue should in the first instance be addressed to your School Office.